Mercury 4-Stroke 9.9 HP Manuals & User Guides. User Manuals, Guides and Specifications for your Mercury 4-Stroke 9.9 HP Outboard Motor. Database contains 1 Mercury 4-Stroke 9.9 HP Manuals (available for free online viewing or downloading in PDF): Installation manual. Mercury Mariner 8hp, 9.9hp (4-Stroke) Outboards Factory Service Repair Manual. Mercury Mariner 9.9-15hp (4-Stroke) (323 cc), 9.9-15hp Bigfoot (4-Stroke) (323 cc) Outboards Factory Service Repair Manual. Mercury Mariner 20 JET – 20 – 25 – 25 MARATHON – 25 SEAPRO Outboards Factory Service Repair Manual.


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This Mercury Mariner 10 15 HP Service Manual Free Download is a complete factory service and repair manual for your Mercury Mariner 25 BigFoot 4-Stroke. This service manual covers all the manuals below:

Mercury Mariner 10 15 HP Service Manual Free Download

Free

This Mercury Mariner 10 15 HP manual contains all the information about:

Important Information
Specifications
Maintenance
General Information
Outboard Installation
Electrical
Ignition
Charging & Starting System
Timing, Synchronizing & Adjusting
Wiring Diagrams
Fuel System
Fuel Pump
Carburetor
Powerhead
Cylinder Head
Cylinder Block/Crankcase
Mid-Section
Lower Unit
Attachments/Control Linkage
Throttle/Shift Linkage (Tiller Handle/Side Shift Models)
Throttle/Shift Linkage (Removte Control Models)
Tiller Handle
Manual Starter

FORMAT: PDF / WINRAR
LANGUAGE: English
Compatibility:Win95/98/ME/XP/vista/7/8/8.5/Linux/MAC
Delivery:Instant Download

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1998 Mercury 15 HP 15HP Outboard 2-Stroke Service Manual


1998 Mercury 15 HP Outboard 2-Stroke Service Manual

This 1998 Mercury 15 hp Outboard 2-Stroke Engine service manual download describes the service procedures for the complete motor. Follow the Engine maintenance schedule recommendations to ensure that the motor is in peak operating condition and the emission levels are with in the standards set by states/county Resources Board. Performing the scheduled maintenance on your outboard engine is very important. It compensates for the initial wear that occurs during the life of the motor.
All chapters in this Mercury 1998 15 horsepower motor service manual applies to the whole engine and illustrates procedures for the removal and installation of components that are in a detailed step-by-step fashion.
Most all 1998 Mercury 15hp outboard engine service manual chapters start with an assembly or systems illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. The subsequent pages give detailed service/repair procedures. If you don't know the source of the trouble, go to the troubleshooting page for a list of causes and effects to determine the problem.
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Starter Motor - Disassembly

1. Remove 2 thru-bolts from starter.

2. Lightly tap on end of shaft and lower end cap with rubber mallet. Do not lose brush springs.

a - Bolts
b - Lower end cap
c - Washers
d - Bolts

3. Tap on drive end cap to loosen. Remove end cap and armature from starter housing.

4. If removal of parts that are installed on armature is necessary, hold armature with Strap Wrench and remove locknut from end of shaft and discard.

5. Remove parts from shaft.

a - Strap Wrench (91-24937A1)
b - Locknut (discard)
c - Spacer
d - Spring
e - Drive Assembly
f - Drive end cap
g - Armature shaft
h - Helix threads
i - Washer

CHARGING AND STARTING SYSTEM

Cleaning and Inspection

1. If brushes are pitted, chipped or worn to less than 4.8mm (3/16 in.), replace brushes. IMPORTANT: DO NOT clean the starter drive assembly or armature shaft while starter motor is installed on outboard. The cleaning solution will drain dirt into motor housing.

2. If the motor drive assembly does not fully engage with flywheel, the drive assembly may be binding on the helix threads on the armature shaft due to dirt or wear. Locate cause of binding and correct before reassembling.

3. Clean drive components with cleaning solution and inspect parts for wear.

4. Clean commutator with No. 00 sandpaper. Remove any oil from commutator. If commutator surface is pitted, rough or worn unevenly, resurface on a lathe.